CNC Copper Busbar Machine
It is for machining common standard holes in working, 4 rows 3 columns, in a total of 12 holes, can be punched at a time.
The CNC Copper Busbar Machine is a high-precision processing equipment designed for copper and aluminum busbars (i.e. copper bars and aluminum bars), which is widely used in the fields of power, energy and industrial automation. The equipment integrates multiple functions such as shearing, punching and bending, and can efficiently and accurately complete the processing of busbars of different specifications.
Features
High-precision machining
The CNC Copper Busbar Machine use high-level CNC systems, and the machining accuracy can reach ±0.01mm. In addition, the equipment is equipped with high-performance tools and special variable speed drives to ensure accuracy during high-speed machining.
Excellent efficiency
Our equipment can realize automated operations and greatly improve production efficiency. For example, the average processing speed can reach 50mm per minute, which is more than 150% higher than traditional machinery. This high efficiency can cope with a large number of orders.
High-frequency pressing capability
Our equipment is equipped with a high-energy electric pressing system, which can complete high-frequency rolling and twisting. In the case of lifting and tightening, the material can still be guaranteed not to deform. This shows its advanced construction and is suitable for difficult projects.
Applications
Power Equipment Manufacturing
The CNC Copper Busbar Machine is widely used in the power industry to manufacture copper busbar assemblies in transformers, switchgear and power distribution equipment. This type of equipment ensures high-precision processing of copper busbars, thereby ensuring low resistance and high conductivity in the operation of power equipment.
Industrial Automation Control System
In industrial automation control systems, copper busbars are key conductive components used to connect high-power equipment and complex control systems. Our machines can efficiently produce copper busbars with complex shapes to meet the high reliability requirements of industrial sites.
Rail Transit Equipment
In rail transit systems, high-power power transmission and control require a large number of high-quality copper busbar assemblies. By using this equipment, the processing accuracy and consistency of copper busbar assemblies can be ensured, thereby improving the safety and stability of train operation.
Renewable Energy Systems
Wind and solar power generation equipment requires a large number of highly conductive copper busbars for power transmission and distribution. Our equipment can quickly produce copper busbar assemblies that meet different specifications to meet the efficient needs of clean energy equipment manufacturing.
Ship and Marine Engineering
In ships and marine equipment, powerful power systems require reliable conductive connections. CNC copper busbar processing machines can produce corrosion-resistant and conductive copper busbars to meet the special requirements of offshore environments for power systems.
Data Center and Communications Industry
With the rapid development of data centers and communications industries, the demand for efficient power distribution systems continues to increase. Our machines can produce high-quality copper busbar components to provide low-loss, high-reliability power transmission solutions for data centers.
Technical Parameters
|
Item |
Unit |
CNC-303A |
|
Punching Section |
Max. Punching force (KN) |
300 |
|
Diameter Range (MM) |
ф4.3～ф25 |
|
|
Max. Thickness (MM) |
12 |
|
|
Max. Width (MM) |
160 |
|
|
Cutting Section |
Max. Shearing Thickness (MM) |
12 |
|
Max. Shearing Width (MM) |
160 |
|
|
Bending Section |
Max. Bending Force(KN) |
300 |
|
Max. Width (MM) |
160 |
|
|
Max. Thickness (MM) |
12 |
|
|
Outside Dimension |
MM |
1850×1650×1400 |
|
Power |
KW |
3×4KW |
|
Machine Weight |
KG |
1500KG |
|
Power Supply |
Voltage/Frequency |
380V/50HZ |
|
Number of Servo Axes |
Set |
4 |
|
Effective Stroke of Punching Y axis |
MM |
200mm |
|
Effective Stroke of Punching X-axis |
MM |
500mm |
|
Effective Stroke of Shearing X axis |
MM |
1000mm |
|
Bending Gauge Stroke |
MM |
500mm |
Machine Details
Processing Samples
FAQ
Q: What is a CNC Copper Busbar Machine?
A: A CNC Copper Busbar Machine is a computer-controlled device designed to cut, bend, punch, and shape copper busbars with high precision. It is widely used in electrical, power distribution, and renewable energy industries for manufacturing busbars used in switchgear, transformers, and battery systems.
Q: What materials can a CNC Copper Busbar Machine process?
A: While primarily designed for copper, the machine can also process other conductive materials such as aluminum and brass. The maximum processing thickness is typically 12mm, and the width can reach up to 200mm, depending on the model.
Q: What is the precision level of a CNC Copper Busbar Machine?
A: The machine offers high precision, with cutting and bending accuracy reaching ±0.1mm. This level of precision ensures consistent quality and reduces installation errors in electrical systems.
Q: How does the CNC system improve efficiency?
A: The CNC system allows for automated operations, including programming, cutting, bending, and punching. Users can input design parameters, and the machine will execute the tasks with minimal manual intervention. This reduces production time and increases output, with some machines capable of processing up to 500 busbars per day.
Q: What is the lifespan of the machine's molds?
A: The molds are made from high-strength alloy steel and undergo surface hardening treatment, giving them a lifespan of over 100,000 cycles. This is approximately 30% longer than standard molds, reducing replacement frequency and maintenance costs.
Q: Can the machine handle complex busbar designs?
A: Yes, the CNC Copper Busbar Machine can handle complex designs, including multiple bends, holes, and cutouts. The CNC system supports 2D and 3D designs, allowing for precise execution of intricate patterns.
Q: What safety features are included?
A: The machine is equipped with multiple safety features, such as emergency stop buttons, protective covers, and photoelectric sensors. These features automatically halt operations if an anomaly is detected or if a person enters a hazardous area, ensuring operator safety.
Q: How energy-efficient is the machine?
A: The machine uses high-efficiency servo motors and an energy-saving design, reducing power consumption by up to 20% compared to traditional machines. The motors also enter a low-power standby mode when idle, further conserving energy.
Q: What maintenance is required for the machine?
A: The machine requires minimal maintenance due to its robust design and automatic lubrication system. Key components, such as molds and the feeding system, are modular and easy to replace. Regular checks on the lubrication system and periodic calibration of the CNC system are recommended to ensure optimal performance.
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