Multi Function Busbar Processing Machine

CNC busbar processing machine is a highly efficient processing machine that integrates multiple functions, including punching, shearing, and bending, specifically designed for the precise processing of copper and aluminum busbars. Controlled by a CNC system, the machine is easy to operate and significantly improves processing accuracy and efficiency. It is widely used in the power, electrical, rail transit, and construction sectors.

Application Areas

Power Industry: Widely used for busbar processing in substations, distribution cabinets, high- and low-voltage switchgear, and box-type substations.

Electrical Industry: Suitable for various electrical equipment manufacturers, meeting the busbar processing needs of various electrical products.

Rail Transit: Suitable for busbar manufacturing in power supply systems for subways, high-speed trains, and railway vehicles.

Construction Engineering: Suitable for electrical installation in large commercial buildings and industrial plants, ensuring safe power supply.

New Energy Industry: Suitable for electrical connections in clean energy industries such as wind power and photovoltaic power plants.

Shipbuilding and Heavy Industry: Suitable for busbar processing in ship electrical systems and large industrial equipment.

Product Advantages

High Precision: Utilizes a CNC system and servo positioning to ensure machining accuracy.

High Efficiency: A multi-station design supports multiple processes such as punching, shearing, and bending.

Multi-Function: A single machine can be used for multiple purposes, reducing equipment investment.

Easy Operation: Touchscreen operation and support for graphical programming make it easy for operators to learn.

Energy Saving and Environmental Protection: A rationally designed hydraulic system ensures stable operation, low noise, and minimal energy consumption.

Safe and reliable: equipped with emergency stop device and safety protection measures to ensure safe operation.

Technical Parameters

Processing Materials: Copper and aluminum busbars.

Processing Thickness: Typically 3mm – 16mm (customizable upon request).

Processing Width: Typically 50mm – 200mm (up to 250mm on some models).

Power Supply Voltage: 380V/50Hz, 400V/50Hz, 415V/50Hz, 220V/60Hz (customizable).

Control System: PLC CNC system with touchscreen interface, multi-language support.

Positioning Method: Servo positioning

Operational Procedure

Preparation: Check the hydraulic oil, electrical system, and safety devices of the machine for proper function.

Material Placement: Place the copper/aluminum busbar on the processing table and adjust the positioning device to secure it.

Parameter Setting: Enter or call the processing program in the CNC system and set the process parameters for punching, shearing, bending, and other processes.

Start Processing: Select automatic or manual mode to begin the processing.

Finished Product Inspection: After machining is complete, check whether the hole diameter, angle, length, and other features meet the drawing requirements.

Maintenance and Care

Daily Inspection: Before starting the machine, check that the power supply, hydraulic system, and control system are functioning properly.

Cleaning and Maintenance: Keep the work surface clean to prevent metal chips and oil stains that may affect precision.

Lubrication and Maintenance: Regularly lubricate the slide rails, lead screws, gears, and other components.

Replacement of Consumable Parts: Tools, punching dies, hydraulic seals, and other components require regular inspection and timely replacement.

Annual Maintenance: A comprehensive annual overhaul is recommended to ensure long-term, stable operation of the equipment.

Product Advantages

High Precision: Utilizes a CNC system and servo positioning to ensure machining accuracy.

High Efficiency: A multi-station design supports continuous processing of multiple processes, including punching, shearing, and bending.

Multi-Function: A single machine can be used for multiple purposes, reducing equipment investment.

Easy Operation: Touchscreen operation and support for graphical programming make it easy for operators to learn.

Energy Saving and Environmental Protection: A rationally designed hydraulic system offers stable operation, low noise, and low energy consumption.

Safe and reliable: equipped with emergency stop device and safety protection measures to ensure safe operation.

We are committed to providing reliable and timely support to ensure smooth operation of your CNC Busbar Processing Machine.

1-Year Warranty
Warranty Coverage: All non-wear parts are covered by a 12-month warranty from the date of delivery.

Exclusions: Normal wear-and-tear parts (e.g. blades, dies) are not included.

24/7 Technical Support
Online Assistance: Our service engineers offer 24/7 remote support via phone, email, or video call.

Multi-language Service: English-speaking support team available.

Spare Parts Availability
Quick dispatch of spare parts from stock.

Custom dies and consumables available upon request.

Installation & Commissioning
Machines are fully tested before delivery and come ready to run.

Online training and operational guidance are provided upon installation.

Operation & Maintenance Manual
Each machine includes a detailed user manual for operation, troubleshooting, and maintenance.

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