Bus Bar Bender
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Bus Bar Bender

It is a specialized machine for horizontal/level bending of the copper and aluminum busbar. CB-150D is a flip-open type. When bending the copper busbar to an N or L shape, the location pin can be pulled out and the mold is opened up, it is easy to get out of the shaped busbar.
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Product Introduction
CB-150D Hydraulic Bending Machine

Introduction

The Bus Bar Bender is a special device used to bend busbars (usually copper busbars, aluminum busbars and other conductive materials). Busbars are usually used in power systems as current transmission channels. The bending machine ensures that the busbar is bent in the required shape without damaging the material by precisely controlling the angle and bending radius.

 

Advantages

High-precision bending
The busbar bending machine adopts an advanced CNC system (CNC), which can accurately control the bending angle, radius and bending speed. This precise control capability ensures that the size of each busbar after bending is fully in line with the design requirements, effectively avoiding installation problems caused by bending errors.

 

Widely applicable materials
The equipment is able to handle a variety of busbar materials, including copper, aluminum, tinned copper, etc., and even some special alloy materials. This allows the busbar bending machine to be widely used in different power distribution systems to meet the processing needs of different electrical equipment.

 

Automated operation
Modern busbar bending machines are equipped with CNC systems that support highly automated operation processes. Through automated control, the reliance on manual operation is reduced and the complexity of operation is reduced. The automation function not only improves production efficiency, but also ensures processing consistency in mass production.

 

Optimized bending method
The equipment adopts multi-point bending technology or roller bending technology, which can ensure that the busbar does not produce stress concentration or material damage during the bending process. The optimized bending method reduces the cracks or excessive deformation that may occur during the bending process, thereby improving the service life and reliability of the busbar.

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Hydraulic Hand Pump

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Hydraulic Electric Pump

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Technical Parameters

 

Item

Model

CB-150D

Output (T)

16

Width (mm)

150

Thickness (mm)

10

Weight (Kg)

18

 

FAQ

Q: 1. How long is the service life of a busbar bending machine?

A: The service life of a busbar bending machine usually depends on the maintenance and use environment of the equipment. Generally speaking, a properly maintained equipment can be used for more than 10 years. Regular lubrication, cleaning and replacement of wear parts (such as knives and transmission parts) will greatly extend its service life.

Q: 2. Does the equipment support customized production?

A: Modern busbar bending machines can be customized according to the specific needs of customers, such as the size of the busbar, the bending angle and the requirements of the production environment. The customization function can help companies improve production efficiency according to actual conditions and meet the bending needs of busbars of different specifications and shapes.

Q: 3. How much space is required for the installation of a busbar bending machine?

A: The installation space of a busbar bending machine depends on the model and production capacity of the equipment. Generally, the equipment requires at least 3-5 square meters of space for operation and maintenance. The ventilation and safety factors of the equipment's operating space and the surrounding environment need to be considered to ensure the normal operation of the equipment and the safety of personnel operation.

Q: 4. Can the equipment handle multiple busbars at the same time?

A: Many modern busbar bending machines are designed with efficient production in mind and are capable of processing multiple busbars in the same process. Through reasonable fixture design and adjustment of the CNC system, the equipment can complete the bending operation of multiple busbars in one batch, greatly improving production efficiency.

Q: 5. How to ensure the quality of the busbar during the bending process?

A: In order to ensure the quality of the busbar during the bending process, modern busbar bending machines are equipped with precision sensors and pressure control systems. These systems monitor the pressure changes during the bending process in real time to prevent excessive deformation or material damage. In addition, the CNC system of the equipment automatically adjusts the bending parameters according to the different materials and thicknesses of the busbar to ensure processing quality.

Q: 6. Is the busbar bending machine suitable for small batch production?

A: Modern busbar bending machines are not only suitable for large-scale production, but also for small batch production. Through the flexible programming of the CNC system, users can easily adjust the settings of the equipment and quickly complete the production of busbars of different specifications. This enables the busbar bending machine to meet the diverse needs from single-piece customization to mass production.

Q: 7. How often does the equipment need to be maintained?

A: The maintenance cycle of the busbar bending machine is usually adjusted every 6 months or according to the actual frequency of use. Daily maintenance includes cleaning the equipment, checking whether the lubricating oil is sufficient, replacing worn parts, etc. Regular maintenance can effectively prevent equipment failure, improve production efficiency and extend the service life of the equipment.

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