CNC Copper Bending Punching Cutting Machine
CNC Copper Bending Punching Cutting Machine | 3-in-1 Busbar Processing Machine
The CNC copper busbar bending, punching, and cutting machine is a multifunctional "three-in-one" processing unit designed for high-precision copper and aluminum busbars. By integrating automatic cutting, precision punching, and multi-angle bending capabilities into a single system, it eliminates the complexities associated with using multiple standalone machines and effectively resolves issues common in traditional processing-such as fragmented workflows, poor positioning accuracy, and inconsistent product quality.
Features
The CNC copper busbar bending, punching, and cutting machine is equipped with industry-leading features, all optimized for long-term stable operation and high-efficiency production:
Three-in-One Processing Capability:
The CNC busbar processing machine features a compact, intuitive, and comprehensive HMI that supports multiple languages-including English, Russian, Spanish, and Polish-to meet the needs of international customers. Operators of all skill levels, from novices to seasoned professionals, can quickly master the system and efficiently complete processing tasks.
The machine supports automatic calculations for L-shaped and Z-shaped bending and offers the flexibility to store and rapidly recall frequently used, user-defined processing programs.
High-Precision CNC System:
Three-in-one Processing Capacity
The cutting, punching, and bending stations are structurally separate, allowing for either independent operation or synchronized, coordinated processing.
The turret tool magazine accommodates six punching dies of various sizes and features an automatic, rapid tool-changing function, significantly reducing the time required for manual tool changes and positioning. The time required for a single punching operation is approximately 5 to 10 seconds.
Switch cutting station:
The machine's shearing unit adopts an integrally forged one-piece structure. Fitted with custom blades and optimized shearing angles, it produces perfectly smooth, flat cuts on busbars. The clamping device stops workpieces from lifting during shearing, cutting down blade wear while enhancing overall cutting precision.
Products Technical Parameter
|
Function |
Item |
Model: JPSK-303ESK |
JPSK-503ESK |
JPSK-803ESK |
|
Punching |
Max. Punching Force (KN) |
300 |
500 |
800 |
|
Punching Diameter Range (MM) |
Ø4.3-Ø25 |
Ø4.3-Ø30 |
Ø4.3-Ø34 |
|
|
Max. Thickness (MM) |
12 |
16 |
20 |
|
|
Max. Width (MM) |
160 |
200 |
250 |
|
|
Shearing/Cutting |
Max. Shearing Thickness (MM) |
12 |
16 |
20 |
|
Max. Shearing Width (MM) |
160 |
200 |
250 |
|
|
Vertical Bending |
Max. Bending Force (KN) |
300 |
500 |
800 |
|
Max. Thickness (MM) |
12 |
16 |
20 |
|
|
Max. Width |
160 |
200 |
250 |
|
|
Horizontal Bending |
Max. Width (MM) |
10*100 |
10*120 |
10*120 |
|
Horizontal Bending |
Max. Angle (Degree) |
90° |
90° |
90° |
|
Out Dimension |
MM |
175013501420 |
185015001550 |
195015601550 |
|
Power |
KW |
3*4kw |
3*5.5kw |
3*5.5kw |
|
Weight |
KG |
1400kg |
1800kg |
1800kg |
|
CNC Precision |
Bending Precision |
±1° |
±1° |
±1° |
|
CNC Precision |
Repeat Bending Precision |
±0.5° |
±0.5° |
±0.5° |
The wide application of machine
1
Used for the mass production of copper busbars for equipment such as indoor and outdoor switchgear, power distribution cabinets, MCC control cabinets, and box-type substations. It processes various specifications of main busbars, branch busbars, and conductive connecting bars, ensuring uniform hole spacing, smooth cut surfaces, and precise bending angles in the finished products.
2
Power supply systems for transportation infrastructure and communication base stations represent high-standard industrial power applications, imposing rigorous requirements regarding the durability, precision, and safety of copper busbars. This industrial-grade CNC copper busbar processing equipment is utilized to manufacture busbars for railway locomotives, metro power distribution systems, high-speed rail electrical control equipment, and power supply cabinets for 5G base stations. It is capable of processing high-strength, high-conductivity copper busbars featuring complex bending geometries and non-standard hole configurations.
3
Transformers, reactors, and various electrical connectors are core foundational components of the power industry; the internal copper conductive busbars directly determine the equipment's overall power transmission efficiency. Copper busbar processing equipment is ideally suited for the customized and mass production of low-voltage copper busbars for transformers, conductive busbars for reactors, copper electrical connectors, and copper terminal busbars.
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