High Precision Busbar Processing Machine

Shandong Jingpeng Machinery Equipment Co., Ltd., a leader in pioneering electrical equipment and automated CNC machinery.
Our lineup includes CNC busbar processing machines, CNC busbar punching and shearing machines, CNC servo busbar bending machines, CNC servo busbar punching and shearing lines, busbar milling machines, portable busbar processing machines, electrical equipment, and transformer processing equipment. These products are integral to applications such as power distribution boxes, distribution cabinets, high and low voltage electrical sets, box-type substations, and transformers.
Trusted globally, our products are operational in over 100 countries and regions, earning popularity across Europe, North America, South America, and Southeast Asia. At Jingpeng, we offer an extensive range of products tailored to meet the diverse needs of the electrical industry.

The three stations of the busbar processing machine (punching, shearing, and bending) provide an efficient and precise processing solution for industries such as power distribution, electrical cabinet manufacturing, and transformer production.

Function Description

The punching station is primarily used for precisely punching holes in copper or aluminum busbars.

 It is suitable for processing installation holes, fixing holes, and special-shaped holes.

The shearing station is designed for accurately cutting copper or aluminum busbars, ensuring a smooth, burr-free, and deformation-free edge.

The bending station is used for precisely bending busbars to accommodate various angles and space requirements in electrical installations.

Introduction to the shearing station
The shearing station is one of the core functional modules of the busbar processing machine, focusing on efficient and accurate cutting of copper or aluminum bars. Through high-precision shearing technology, the cuts are ensured to be neat, burr-free and deformation-free, meeting the high-quality requirements of busbar processing.

Technical features

1.High-hardness shearing blade
Adopting high-strength alloy steel blades, it has excellent wear resistance and impact resistance, ensuring long-term stable operation.
The blades have undergone a special heat treatment process, with uniform hardness and long service life, significantly reducing the replacement frequency and maintenance costs.
2. One-time shearing and forming
Cutting can be completed in a single shearing, without secondary processing, greatly improving production efficiency.
Precise blade alignment and shearing angle design ensure smooth cuts and meet the high-precision requirements of busbar processing.
3. Zero-burr shearing
The unique blade design and shearing angle optimization effectively reduce the burrs generated during the shearing process.
The reduction of burrs not only improves the cutting quality, but also reduces the difficulty of subsequent processing, saving labor and material costs.

Introduction to the punching station
The punching station is an important part of the busbar processing machine, focusing on the efficient and accurate processing of mounting holes, fixing holes and special-shaped holes on the busbar. Through high-precision molds and hydraulic systems, the aperture accuracy and processing quality are ensured to meet the strict requirements of electrical equipment manufacturing and installation.

1. High-precision punching
Adopt high-strength molds and hydraulic systems to ensure aperture accuracy, and the error can be controlled within ±0.1mm.
The mold has been precisely processed and heat-treated, with high wear resistance and stability to ensure long-term use without deformation.
2. Multi-specification molds
Support a variety of hole processing, including round holes, square holes, oblong holes, etc., to meet the needs of different application scenarios.
The mold design is modular and can be quickly replaced as needed to meet the punching requirements of different specifications and shapes.
3. Efficient hydraulic system
Provides stable punching force to ensure consistent aperture and burr-free during large-scale processing.
4. Quick mold change design
The mold change time is significantly shortened, reducing downtime and improving production efficiency.
The mold change process is simple and convenient, without complex tools, and the operator can complete it quickly.

Introduction to the bending station
The bending station is a key functional module of the busbar processing machine, focusing on high-precision, multi-angle busbar bending processing. Through advanced hydraulic systems and intelligent control technology, the accuracy and consistency of the bending angle are ensured to meet the needs of complex electrical equipment installation and connection.

Technical features
1. High-precision bending
The bending angle is adjustable, and the minimum error is controlled within ±1° to ensure processing accuracy.
Equipped with a high-precision angle sensor to monitor the bending angle in real time to avoid deviation.
2. Multi-angle bending
Supports a variety of complex bending shapes, including right angles, U-shaped, Z-shaped, etc., to meet the needs of different application scenarios.
The mold design is flexible and special bending shapes can be customized according to customer needs.
3. Hydraulic bending system
Provides strong and stable bending force, suitable for busbars of different thicknesses and materials (such as copper and aluminum).
The hydraulic system is equipped with a pressure regulating device, which can automatically adjust the pressure according to the thickness of the busbar to ensure the bending effect.

Packaging process for CNC busbar processing machines before shipment:
Organization and Storage: Sort and package punching and bending molds with bubble wrap, and store them properly in the machine's tool box or designated areas.
Oil Coating: Apply rust inhibitor oil to moving parts, work surfaces, and components to prevent rust caused by moisture.
Oil Paper Coverage: Cover the equipment with oil paper to protect it from moisture and dust during transport and storage.
Waterproof Wrapping: Wrap the equipment in waterproof plastic film to prevent water ingress and ensure safe transport.
Plywood Box Packaging: Place the wrapped equipment in a specially designed export plywood box, which is sturdy enough to handle the equipment's weight and protect it from impacts and vibrations. The box is filled with cushioning materials like foam or cardboard to minimize movement.
Securing: Secure the equipment inside the plywood box with straps to prevent shifting during transport.
External Marking: Label the plywood box with information like "Forklift Position" to guide port workers in handling and transporting the equipment correctly.

Hot Tags: high precision busbar processing machine, China high precision busbar processing machine manufacturers, factory