Hydraulic Bus Bar Bending Machine
Introduction
Hydraulic Bus Bar Bending Machine is a device used to bend busbars (mainly used for conductive busbars in power systems). It uses the strong pressure provided by the hydraulic system to accurately control the bending angle and bending radius to achieve bending processing of materials such as copper and aluminum. Hydraulic busbar bending machines are commonly used in power, electronics, machinery and other industries
Advantages
1. High-precision bending control
The hydraulic busbar bending machine adopts advanced hydraulic technology and precise CNC system to achieve high-precision bending control of the busbar. Whether in bending angle, bending radius or bending direction, the equipment can ensure consistency and high accuracy. This precision control ensures that the shape and size of the busbar after processing meet the requirements, thereby ensuring the quality and reliability of the product.
2. Powerful hydraulic drive system
The hydraulic system of the equipment can provide stable and high-pressure output to adapt to busbars of different thicknesses and materials (such as copper, aluminum, etc.). Compared with traditional mechanical drive methods, hydraulic drive can achieve greater bending force output in a smaller space, thereby coping with more complex load conditions.
3. Multi-functional adaptability
The hydraulic busbar bending machine has strong adaptability and can handle busbars of different specifications, sizes and materials. By adjusting the hydraulic parameters and replacing the corresponding molds, the equipment can quickly adapt to different production needs. Whether it is a heavy copper busbar or a lighter aluminum busbar, the equipment can provide corresponding support.
4. Automated operation
The hydraulic busbar bending machine is equipped with an advanced CNC system that can automatically adjust parameters such as bending angle, bending speed and pressure. Through the CNC system, operators can easily set and monitor the entire processing process. Automated operation not only simplifies the production process, but also reduces manual intervention, ensuring the consistency and stability of processing.

Machine Overview


Other Machine Parts


Processing Samples

Technical Parameters
|
Item |
CNC-50Z-H |
|
Nominal force |
500kn |
|
Main motor power |
5.5kw |
|
Max. bending stroke |
220mm |
|
Length of block gauge |
1600mm |
|
Precision of block gauge |
+/-0.1 (1000mm) |
|
Bending precision |
+/-1 |
|
Repeat location precision |
+/-0.5 |
|
Max. bending size |
15×200mm |
|
Max. speed of block gauge (X-axis) |
15m/min |
|
Speed of bending |
Fast 5 m/min, slow 1.25m/min |
|
Power motor of block gauge |
0.75kw |
|
Out dimension |
4200×1800mm |
|
Total weight |
2800kg |
FAQ
Q: 1. What materials are suitable for hydraulic busbar bending machines?
A: Hydraulic busbar bending machines are mainly suitable for common conductive materials such as copper, aluminum, and steel, especially busbars commonly used in power, distribution equipment, and transformer manufacturing. These materials usually require high-precision and stable bending processing, and the hydraulic system can provide sufficient pressure and force to ensure that busbars of different materials can be effectively processed.
Q: 2. Is the operation of the hydraulic busbar bending machine difficult?
A: The operating interface of the hydraulic busbar bending machine is usually equipped with a CNC system, and the user only needs to set the corresponding parameters, such as bending angle, radius, and pressure. For operators familiar with CNC equipment, the operation is relatively simple, and the equipment usually has automation functions to reduce human errors. Therefore, the operation difficulty is low and it is suitable for small and medium-sized production lines.
Q: 3. Does the hydraulic busbar bending machine require frequent maintenance?
A: Hydraulic busbar bending machines usually require regular inspection of the operating status of the hydraulic system and CNC system. The replacement of hydraulic oil, inspection of seals, and cleaning of the hydraulic system are routine maintenance tasks. In addition, the wear of molds and machine parts also needs to be checked regularly. In general, the maintenance frequency is not high, but regular inspection and maintenance can extend the service life of the equipment.
Q: 4. How is the production efficiency of the hydraulic busbar bending machine?
A: The hydraulic busbar bending machine can complete the bending processing of a large number of busbars in a short time, especially with the support of automated operation and hydraulic drive, the production efficiency is significantly improved. Due to its powerful hydraulic system and automatic control function, the hydraulic busbar bending machine can quickly complete mass production tasks while ensuring processing accuracy, which is suitable for a high-efficiency production environment.
Q: 5. What is the maximum bending capacity of the hydraulic busbar bending machine?
A: The maximum bending capacity of the hydraulic busbar bending machine depends on the specifications and design of the equipment, and can usually handle busbars of different thicknesses and diameters. Generally speaking, the hydraulic busbar bending machine can handle busbars with diameters ranging from a few millimeters to tens of millimeters, and the bending angle is usually between 0 and 180 degrees. The specific value can be adjusted according to the configuration and needs of the equipment.
Q: 6. Is the energy consumption of the hydraulic busbar bending machine high?
A: The energy consumption of the hydraulic busbar bending machine mainly depends on the pressure setting and workload of the hydraulic system. Under normal working conditions, the energy consumption of hydraulic busbar bending machines is relatively moderate, but compared with traditional mechanical drive equipment, its hydraulic drive system can complete the work more efficiently and reduce power loss. By optimizing the hydraulic system, the energy efficiency of the equipment can be further improved and the overall energy consumption can be reduced.
Q: 7. How safe is the hydraulic busbar bending machine?
A: Hydraulic busbar bending machines are usually equipped with multiple safety protection devices, such as pressure overload protection, emergency stop button, protective door and safety warning system. These safety features can effectively prevent the equipment from causing harm to the operator in the event of failure or improper operation. In addition, the hydraulic system itself has strong anti-seismic and anti-pressure capabilities, ensuring that the equipment can still operate safely and stably under high load conditions.
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