Automatic Positioning Busbar Processing Machine

CNC Busbar Processing Center – The Smart Specialist for Copper & Aluminum Bars

Ideal for switchgear builders, power-equipment plants, box-substation factories, panel assemblers, rail-transit systems, new-energy (wind & solar) projects, data centers and more.

Punching · Shearing · Bending in One Turnkey Solution

Punching Process
1. Punching Positioning Design
A servo motor drives the gauge for positioning. Once positioned, the copper bar rests against the gauge, and processing begins by pressing a foot switch. This replaces the traditional manual gauge positioning method, improving operational efficiency.

2. Die Library System Design - Turret Die Library
The six-position, integrated turret, made of ductile iron, improves die concentricity, extends die life, and reduces die change time.

3. High-Quality Punching Dies
A. Material Selection: Made of high-hardness, high-wear-resistant alloy steel (Cr12MoV), offering high hardness, wear resistance, and durability.
B. Shape Selection: Round, square, rectangular, curved, and other custom designs are available to perfectly meet your requirements.
C. Cost-Efficient Product Design: The upper die punch is removable for easy replacement, reducing costs.

Bending Process
1. Bending Positioning Design
A servo motor drives the gauge for positioning. Once positioned, the copper bar rests against the gauge, and processing begins by pressing a foot switch. This eliminates the traditional manual setting of the gauge, improving operational efficiency.

2. Three commonly used bending calculation modes (L-bend, Z-bend, and triple-bend) are built into the system, and the programs can be stored and recalled, ensuring high accuracy and saving time and effort.

Shearing Process
1. Single-shot Shearing

A single shearing operation completes the cut, eliminating the need for secondary processing and significantly improving production efficiency.
2. Burr-Free Shearing

The unique blade design and optimized cutting angle effectively reduce burrs during the shearing process.

Reducing burrs not only improves cutting quality but also simplifies subsequent processing, saving labor and material costs.

High-speed, high-precision performance for power & new-energy production

Purpose-built for copper/aluminum busbars – maximum throughput on every shift

Factory-run-in, fully calibrated: add oil, connect power, and start producing

Three independent stations let three operators work simultaneously without interference

Siemens PLC & large color touch-screen, intuitive control in English, Russian, Spanish, Polish, etc.

Adjustable pump-sleep timer: hydraulic pump auto-stops when idle beyond the set time; instant restart via foot-switch or jog buttons – saves energy and extends pump life

Heavy-duty cast-iron or welded-steel frame, vibration-damped and warp-free for life-long accuracy

We are committed to providing reliable and timely support to ensure smooth operation of your CNC Busbar Processing Machine.

1-Year Warranty
Warranty Coverage: All non-wear parts are covered by a 12-month warranty from the date of delivery.

Exclusions: Normal wear-and-tear parts (e.g. blades, dies) are not included.

24/7 Technical Support
Online Assistance: Our service engineers offer 24/7 remote support via phone, email, or video call.

Multi-language Service: English-speaking support team available.

Spare Parts Availability
Quick dispatch of spare parts from stock.

Custom dies and consumables available upon request.

Installation & Commissioning
Machines are fully tested before delivery and come ready to run.

Online training and operational guidance are provided upon installation.

Operation & Maintenance Manual
Each machine includes a detailed user manual for operation, troubleshooting, and maintenance.

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